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Airport

"The devil himself had probably redesigned Hell in the light of information he had gained from observing airport layouts"

Aviation Industry

"The reason birds can fly and we can't is simply because they have perfect faith, for to have faith is to have wings"

Cabin Crew

"Please be sure to take all of your belongings. If you're going to leave anything, please make sure it's something valuable"

Technology Development

"should not talk of failure, but of experience. It’s training, you learn a lot of things"

Wind Tunnel

"After a while, you can't get any higher. It's like your head is in a wind tunnel - everything is vibrating".

Saturday, July 3, 2010

How helicopters fly and are controlled

Helicopters truly are amazing aircraft, and how helicopters fly is what makes them such versatile machines, being perfectly suited to roles ranging from military use to fire fighting and search and rescue.
Helicopters have been around for centuries - well, the principle anyway - but it was Russian aircraft pioneer Igor Sikorsky who designed, built and in 1939 flew the first fully controllable single rotor / tail rotor helicopter - the fundamental concept that would shape all future helicopters.

                     Why helicopters are so versatile

A normal airplane can fly forward, up, down, left and right. A helicopter can do all this plus has the ability to fly backwards, rotate 360 degrees on the spot and hover ie stay airborne with no directional movement at all.
Helicopters may be limited in their speed, but the incredible maneuverability mentioned above is what makes them so useful in so many situations.
Directions a helicopter can move in
Above, the directions a helicopter can move in and the associated name of control

                                 Controlling a helicopter

Helicopters require a completely different method of control than airplanes and are much harder to master. Flying a helicopter requires constant concentration by the pilot, and a near-continuous flow of control corrections.
A rotor hub assemblyA conventional helicopter has its main rotor above the fuselage which consists of 2 or more rotor blades extending out from a central rotor head, or hub, assembly.
The primary component is the swash plate, located at the base of the rotor head. This swash plate consists of one non-revolving disc and one revolving disc mounted directly on top. The swash plate is connected to the cockpit control sticks and can be made to tilt in any direction, according to the cyclic stick movement made by the pilot, or moved up and down according to the collective lever movement.
But first, to explain how the main rotor blades are moved by the pilot to control the movement of the helicopter, we need to understand pitch...

                                                     The basics of pitch

Each rotor blade has an airfoil profile similar to that of an airplane wing, and as the blades rotate through the air they generate lift in exactly the same way as an airplane wing does [read about that here]. The amount of lift generated is determined by the pitch angle (and speed) of each rotor blade as it moves through the air. Pitch angle is known as the Angle of Attack when the rotors are in motion, as shown below:
Rotor blade angle of attack This pitch angle of the blades is controlled in two ways - collective and cyclic....

                                            Collective control

The collective control is made by moving a lever that rises up from the cockpit floor to the left of the pilot's seat, which in turn raises or lowers the swash plate on the main rotor shaft, without tilting it.
This lever only moves up and down and corresponds directly to the desired movement of the helicopter; lifting the lever will result in the helicopter rising while lowering it will cause the helicopter to sink. At the end of the collective lever is the throttle control, explained further down the page.
As the swash plate rises or falls, so it changes the pitch of all rotor blades at the same time and to the same degree. Because all blades are changing pitch together, or 'collectively', the change in lift remains constant throughout every full rotation of the blades. Therefore, there is no tendency for the helicopter to move in any direction other than straight up or down.
The illustrations below show the effect of raising the collective control on the swash plate and rotor blades. The connecting rods run from the swash plate to the leading edge of the rotor blades; as the plate rises or falls, so all blades are tilted exactly the same way and amount.
Of course, real rotor head systems are far more complicated than this picture shows, but the basics are the same.
Effect of collective control on the swash plate and rotors

                                                            Cyclic control

The cyclic control is made by moving the control stick that rises up from the cockpit floor between the pilot's knees, and can be moved in all directions other than up and down.
Like the collective control, these cyclic stick movements correspond to the directional movement of the helicopter; moving the cyclic stick forward makes the helicopter fly forwards while bringing the stick back slows the helicopter and even makes it fly backwards. Moving the stick to the left or right makes the helicopter roll and turn in these directions.
The cyclic control works by tilting the swash plate and increasing the pitch angle of a rotor blade at a given point in the rotation, while decreasing the angle when the blade has spun through 180 degrees.
As the pitch angle changes, so the lift generated by each blade changes and as a result the helicopter becomes 'unbalanced' and so tips towards whichever side is experiencing the lesser amount of lift.
The illustrations below show the effect of cyclic control on the swash plate and rotor blades. As the swash plate is tilted, the opposing rods move in opposite directions. The position of the rods - and hence the pitch of the individual blades - is different at any given point of rotation, thus generating different amounts of lift around the rotor disc.
Effect of cyclic control on the swash plate and rotors To understand cyclic control another way is to picture the rotor disc, which is the imaginary circle above the helicopter created by the spinning blades, and to imagine a plate sat flat on top of the cyclic stick. As the stick is leaned over in any direction, so the angle of the plate changes very slightly. This change of angle corresponds directly to what is happening to the rotor disc at the same time ie the side of the plate that is higher represents the side of the rotor disc generating more lift.







                                                Rotational (yaw) control

A helicopter tail rotorAt the very rear of the helicopter's tail boom is the tail rotor - a vertically mounted blade very similar to a conventional airplane propeller. This tail rotor is used to control the yaw, or rotation, of the helicopter (ie which way the nose is pointing) and to explain this we first need to understand torque.
Torque is a natural force that causes rotational movement, and in a helicopter it is caused by the spinning main rotor blades; when the blades are spinning then the natural reaction to that is for the fuselage of the helicopter to start spinning in the opposite direction to the rotors. If this torque isn't controlled, the helicopter would just spin round hopelessly!
So to beat the reaction of the torque, the tail rotor is used and is connected by rods and gears to the main rotor so that it turns whenever the main rotor is spinning.
As the tail rotor spins it generates thrust in exactly the same way as an airplane propeller does. This sideways thrust prevents the helicopter fuselage from trying to spin against the main rotor, and the pitch angle of the tail rotor blades can be changed by the pilot to control the amount of thrust produced.
Controlling helicopter yaw by tail rotor Increasing the pitch angle of the tail rotor blades will increase the thrust, which in turn will push the helicopter round in the same direction as the main rotor blades. Decreasing the pitch angle decreases the amount of thrust and so the natural torque takes over, letting the helicopter rotate in the opposite direction to the main rotors.
The pilot controls the pitch angle of the tail rotor blades by two pedals at his feet, in exactly the same way as the rudder movement is controlled in an airplane.
A NOTAR helicopterNOTAR is an alternative method of yaw control on some helicopters - instead of a tail rotor to generate thrust, compressed air is blown out of the tail boom through moveable slots. These slots are controlled by the pilot's pedals in the same way as a tail rotor is. To generate more thrust, the slots are opened to let out more air, and vice versa.
NOTAR helicopters respond to yaw control in exactly the same way as tail rotor models and have a big safety advantage - tail rotors can be very hazardous while operating on or close to the ground and in flight a failing tail rotor will almost always result in a crash.

                                                            Throttle control

The throttle control is a 'twist-grip' on the end of the collective lever and is linked directly to the movement of the lever so that engine RPM is always correct at any given collective setting. Because the cyclic and collective pitch control determines the movement of the helicopter, the engine RPM does not need to be adjusted like an airplane engine does. So during normal flying, constant engine speed (RPM) is maintained and the pilot only needs to 'fine tune' the throttle settings when necessary.
There is, however, a direct correlation between engine power and yaw control in a helicopter - faster spinning main rotor blades generate more torque, so greater pitch is needed in the tail rotor blades to generate more thrust.
It's worth noting that each separate control of a helicopter is easy to understand and operate; the difficulty comes in using all controls together, where the co-ordination has to be perfect! Moving one control drastically effects the other controls, and so they too have to be moved to compensate.
This continuous correction of all controls together is what makes flying a helicopter so intense. Indeed, as a helicopter pilot once said... "You don't fly a helicopter, you just stop it from crashing"!
Helicopter Reading
Cyclic and collective controls of a helicopter
The Principles Of Helicopter FlightA useful book that you might find interesting is The Principles of Helicopter Flight. Although aimed at pilots wanting to learn to fly helicopters, it covers all the aspects of helicopter flight.

Friday, July 2, 2010

WELCOME TO THE WORLD OF FLYING MACHINES

How airplanes fly

- the basic principles of flight

The basic principles of why and how airplanes fly apply to all airplanes, from the Wright Brothers' first machine to a modern Stealth Bomber, and it's actually not difficult to understand how airplanes get, and stay, airborne.

Aerodynamic forces

Essentially there are 4 aerodynamic forces that act on an airplane in flight; these are lift, drag, thrust and gravity (or weight).
In simple terms, drag is the resistance of air (the backward force), thrust is the power of the airplane's engine (the forward force), lift is the upward force and gravity is the downward force. So for airplanes to fly, the thrust must be greater than the drag and the lift must be greater than the gravity (so as you can see, drag opposes thrust and lift opposes gravity).
This is certainly the case when an airplane takes off or climbs. However, when it is in straight and level flight the opposing forces of lift and gravity are balanced. During a descent, gravity exceeds lift and to slow an airplane drag has to overcome thrust.
The picture below shows how these 4 forces act on an airplane in flight:
How airplanes fly - aerodynamic forces acting on a plane in flight
The thrust is generated by the airplane's engine (propeller or jet), gravity is a natural force acting upon the airplane and drag comes from friction as the plane moves through air molecules. Drag is also a reaction to lift, and this lift must be generated by the airplane in flight. This is done by the wing of the airplane...

How wings generate lift

The generation of lift is a widely discussed and sometimes disputed theory, but there are some key factors that nobody argues. A cross section of a typical airplane wing will show the top surface to be more curved than the bottom surface. This shaped profile is called an 'airfoil' (or 'aerofoil').
During flight air naturally flows over and beneath the wing. Any given 'parcel' of air gets split in two as it hits the leading edge of the wing, and both halves of that parcel actually meet up again at the same moment as they come off the trailing edge of the wing. So because the air moving over the top of the wing has more distance to cover (because of the curvature it is forced to follow) in the same amount of time as the air passing below the wing, it has to move faster.
If you're having trouble following that, look at the picture below showing a parcel of air hitting a wing. Arrows A and B is air getting split at the same moment, and meeting up again at the same moment.
How air behaves over an airfoil Faster moving air is less dense than slower moving air, so this speed difference results in a lower air pressure on top of the wing, and a higher air pressure below the wing. The result of this pressure gradient is that the wing, and hence the plane, is pushed upwards by the higher pressure.
One of the argued theories of lift generation is that some of the air that passes beneath the wing is deflected downwards. This causes an opposite upward force in accordance with Newton's 3rd Law of Action & Reaction that acts upon the underside of the wing, effectively pushing it upwards. It's widely agreed that this upward force also occurs because the air that comes over the top surface of the wing moves downwards as it flows off the trailing edge, hence forcing the upwards reaction.
How air behaves over an airfoil
Above, the movement of air over an airfoil
If you want to generate some lift yourself, try holding a sheet of paper in front of your face and blowing hard over its top surface. Your breath moves the air molecules above the sheet, thus reducing the pressure while the pressure below the sheet remains the same, and so becomes relatively higher pushing the paper upwards...

 Try generating lift yourself!




The faster a wing moves through the air, so the actions are exaggerated and more lift is generated.
However, a direct reaction to lift is drag and this too increases with airspeed. So airfoils need to be designed in a way that maximizes lift but minimizes drag, in order to be efficient.
A crucial factor of lift generation is the Angle of Attack - this is the angle at which the wing sits in relation to the horizontal airflow over it. As the angle of attack increases, so more lift is generated - but only up to a point until the smooth airflow over the wing is broken up and so the generation of lift cannot be sustained. When this happens, the sudden loss of lift will result in the airplane entering into a stall, where the weight of the airplane cannot be supported any longer.
Airplane control surfaces
For an airplane to be controllable, control surfaces are necessary. The 4 main surfaces are ailerons, elevator, rudder and flaps as shown below:
Airplane control surfaces To understand how each works upon the airplane, imagine 3 lines (axis - the blue dashed lines in the picture above) running through the plane. One runs through the center of the fuselage from nose to tail (longitudinal axis), one runs from side to side (lateral axis) and the other runs vertically (vertical axis). All 3 axis pass through the Center of Gravity (CG), the airplane's crucial point of balance.
When the airplane is in forward flight, it will rotate around each axis when movement to any control surface is made by the pilot. The table below shows the appropriate actions...
Action:Axis:Controlled by:
RollLongitudinalAilerons
PitchLateralElevators
YawVerticalRudder
The following sections explain how each control surface effects the airplane...

Ailerons
Ailerons change the roll of the plane Located on the trailing edge (rear) of the wing, the ailerons control the airplane's roll about its longitudinal axis. Each aileron moves at the same time but in opposite directions ie when the left aileron moves up, the right aileron moves down and vice versa.
This movement causes a slight decrease in lift on the wingtip with the upward moving aileron, while the opposite wingtip experiences a slight increase in lift. Because of this subtle change in lift, the airplane is forced to roll in the appropriate direction ie when the pilot moves the stick left, the left aileron will rise and the airplane will roll left in response to the change in lift on each wing.
The ailerons are controlled by a left/right movement of the control stick, or 'yoke'.
Rudder
Air acting on the airplane rudder The rudder is located on the back edge of the vertical stabilizer, or fin, and is controlled by 2 pedals at the pilot's feet. When the pilot pushes the left pedal, the rudder moves to the left. The air flowing over the fin now pushes harder against the left side of the rudder, forcing the nose of the airplane to yaw round to the left.
Elevators
Air acting on airplane elevators The elevators are located on the rear half of the tailplane, or horizontal stabilizer. Like the ailerons, they cause a subtle change in lift when movement is applied which raises or lowers the tail surface accordingly. In addition, air hitting deflected elevators does so in the same way as it hits the rudder ie with exaggerated effect that forces the airplane to tilt upwards or downwards.
Moving the elevator up (pulling back on the yoke) will cause the airplane to pitch its nose up and climb, while moving them down (pushing forward on the yoke) will cause the airplane to pitch the nose down and dive. Elevators are linked directly to each other, so work in unison unlike ailerons.
Flaps
Flaps slow the plane Flaps are located on the trailing edge of each wing, between the fuselage and the ailerons, and extend outward and downward from the wing when put into use.
The purpose of the flaps is to generate more lift at slower airspeed, which enables the airplane to fly at a greatly reduced speed with a lower risk of stalling. When extended further flaps also generate more drag which slows the airplane down much faster than just reducing throttle power.
Although the risk of stalling is always present, an airplane has to be flying very slowly to stall when flaps are in use at, for example, 10 degrees deflection.
So all these factors are why and how airplanes fly. Radio control model airplanes can of course be more simple - for example, just have rudder and elevator control or perhaps just rudder and motor control. But the same fundamental principles always apply to all airplanes, regardless of size, shape and design.